Aruna Kumar Das
Summary
Dedicated Plant Manager offering 19 years of experience in manufacturing and operations. Decisive leader and complex problem solver with group leadership skills and creative troubleshooting through varying challenges. Impeccable bookkeeper with complete awareness of inventory, productivity and targets.
Overview
21
21
years of professional experience
Work History
Plant Manager
M/S GOUROCK PLASTIC & PACKAGING LTD
Ndola, Zambia
01.2013 - Current
- Plant In-charge (PET Injection Blow molding Unit,Cap Compression unit )
- Manufacturing of PET Preform & Bottles (200 ml to 2 liter ),CCM closures
- Manufacturer and supplier of all type of blown films and printed carrier bags
- Responsible for management of activities includes Production & Maintenance (preventive and Break down both ) of all the machines .
- Training of subordinates, Development of system (Developing systematic approach for Quality Production, preventive maintenance etc ) and process improvement .Procurement of spares /Machine
- Man power management & Techno-commercial activities of PET molding Unit.
- Managed direction and planning for plant with focus on optimization of daily functions.
- Optimized processes to maximize efficiency.
- Directed employees and related programs to maximize team productivity and facility output.
- Provided direction and leadership to all levels of employees and managers.
- Maximized plant safety through proactive strategies and well-structured training.
- Maintained quality of product with robust inspections and assessment team.
- Monitored and supported progress of plant production orders by managing shop capacity and loading functions at several facilities.
- Created new training program with focus on staff safety, food safety and production quality to achieve reduced labour costs and tighter control points.
- Evaluated production schedules and orders to arrange required materials and plan staffing needs.
- Oversaw routine maintenance programs and scheduled service to keep equipment functioning at peak levels.
- Diagnosed and corrected issues with systems, components and controllers.
- Managed personnel by implementing company policies, procedures, work rules and disciplinary action.
- Prepared and maintained production reports and personnel records.
- Collected samples for laboratory analysis.
- Worked with senior leadership to complete under-budget management on complex issues.
Project Manager
M/S Jaynim Industries Ltd
11.2012 - 01.2013
- Plant set up & operation)
- Ball pen manufacturing unit
- Successfully completed new project for manufacturing ball pen .
Senior Engineer
M/S PAPERMAT PEN INDUSTRIES PVT LTD
Sidharth Nagar, NEPAL
07.2011 - 10.2012
- Plant operation
- Manufacturing of Ball pen For STAEDTLER, GERMANY
- Export Oriented Company
- Fully integrated plant from pen processing to refill filling and assembling of ball pen
- Responsible for developing and implementing production/processing methods and controls to meet quality standards in most cost efficient manner
- Perform investigation and resolve work-in-process problem
- Handle tasks of recommending and implementing improvements and modifications in sequence of operations, equipment utilization and related matters
- Monitor assigned operations to assure compliance with approved methods and quality standards
- Responsible for supervising and managing plant, equipment and process improvement projects
- Coordinate with Plant Process Engineers and hourly technical personnel to optimize manufacturing processes
- Procurement of materials related to machineries, moulds, Ancillary equipment's etc.
Sr Plant Engineer
M/S ACME CONTAINERS LTD
Nairobi, KENYA
11.2006 - 05.2011
- Preventive maintenance of equipment based on criticality of service and complexity of equipment
- Maintained safe working environment by enforcing rules and regulations.
- Identified spare parts needed and requisitioned parts to keep equipment in top operating condition.
- Determined root cause of equipment failures and implemented solutions to eliminate repetitive downtime.
- Training of human resources .
Production Engineer
M/S Prince pipes & fittings pvt ltd
04.2006 - 11.2006
- Working as Shift in charge
- Responsible for new mould start up and rejection control
- ISO documentation
- Trouble shooting of defect items
- Manpower control.
Production Engineer
M/s POLYSET PLASTICS LTD
01.2004 - 04.2006
- Injection Molding)
- Looking After process monitoring & Process parameter setting of molds
- Trouble shooting molding defects
- Trial of New moulds
- Liaison with Quality to control rejection
- Waste management
- Manpower control.
Junior Engineer
M/s MOSER BAER (I) LTD
Greater Noida, Uttar Pradesh
10.2002 - 01.2004
- Injection Moldings & CDR Line
- Worked As Module in charge
- Responsible for changing of New Stampers, trouble shooting of molding defects & reporting to shift in charge.
Education
CIPET - POST GRADUATE DIPLOME IN PLASTIC ENGINEERING
CIPET
BHUBANESWER,INDIA08.2002
Bachelor of Science - PHYSICS,CHEMISTRY,MATH
UTKAL UNIVERSITY
SALIPUR COLLEGE,SALIPUR,ODISHA07.1999
Skills
- Processing Operations Review
- Expertise in PET turnkey projects solutions (procurement,installation,commissioning)
- Production Oversight
- SAP Business One exposure
- New Product Development
- Negotiation skill and Procurement ,Logistics
- Product Planning
- Profound knowledge of Hydraulics & Electrical used in Plastic Processing field
- Motivational Leadership Skill
- Employee Performance Reviews
- Predictive and Preventive Maintenance
- ISO Quality Standards
- Preventive Maintenance Programs
- Plant Maintenance
- Profound knowledge of IT
Additional Information
PERSONAL DETAILS
1- PASSPORT NO- V8746851 ( 8/4/2021 - 07/04/2031 )
2- DOB - 26/12/1979
3- Marital Status -Married
4- Language Known - English,Hindi,Oriya,Kswahili etc
5- Nationality - INDIAN
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Timeline
Plant Manager
M/S GOUROCK PLASTIC & PACKAGING LTD
01.2013 - Current
Project Manager
M/S Jaynim Industries Ltd
11.2012 - 01.2013
Senior Engineer
M/S PAPERMAT PEN INDUSTRIES PVT LTD
07.2011 - 10.2012
Sr Plant Engineer
M/S ACME CONTAINERS LTD
11.2006 - 05.2011
Production Engineer
M/S Prince pipes & fittings pvt ltd
04.2006 - 11.2006
Production Engineer
M/s POLYSET PLASTICS LTD
01.2004 - 04.2006
Junior Engineer
M/s MOSER BAER (I) LTD
10.2002 - 01.2004
CIPET - POST GRADUATE DIPLOME IN PLASTIC ENGINEERING
CIPET
Bachelor of Science - PHYSICS,CHEMISTRY,MATH
UTKAL UNIVERSITY
MACHINE & MATERIAL EXPOSURE
MACHINE EXPOSURE :-
- LG-850, MAFFATLAL-NIGGATA (160,250,350T) , L & T Demag, aswa-100,60,90,40 etc
- DGP-WINDSOR-SP(80, 130, 230, 300, 800,1000T)
- King-Steel Shoe sloe making machines both rotary and vertical
- ARRBURG- ALLROUNDER (25, 45, 75, 85T), Nessei-180
- JSW-E-40 (MEDIA MASTER), NETSTALL-60 (DISKJET)
- CCM machine for closure making
- Ferromatic-milacron –Omega (200,350,660,775), PET magna series (150 ,200 ton )
- Pipe (PP) Extrusion M/c., Ball pen refill filling M/c-(RUDI-HUTT)
- Automatic Stretch blow molding machine (Two stage (Shyam make))
- High pressure Compressor (Chicago pneumatic make ),Chiller ( Prashad make ,Taiwan make ),
- Continuous Compression Cap molding Machine ( 24 cavities)
- MATERIAL EXPOSURE
- All ranges of Engineering plastics includes NYLON(6,6/6,4/6), PC, PET,PES, PBT, ABS, PPO,POM, PMMA,SAN,HYTREL,TPR,R-PVC ,P-PVC etc
- All ranges of commodity plastics include PP, HDPE, LDPE, LLDPE, GPPS, HIPS, PS etc.
DECLARATION
I assure you that if a chance is given to me to serve your organization, I shall leave no stone unturned.
Thanking You,
ARUN KUMAR DAS
NDOLA,ZAMBIA