Bornface Zulu
Lusaka
Summary
Experienced Mechanical and Railway Systems Engineer specializing in high-pressure, high-temperature utility boilers. Strong technical foundation in mechanical systems, thermodynamics, and fluid dynamics, with hands-on expertise in Circulating Fluidized Bed (CFB) boiler units. Focused on optimizing boiler operation, troubleshooting auxiliary equipment, and maintaining compliance with safety and operational standards.
Overview
8
8
years of post-secondary education
6
6
years of professional experience
Work History
Boiler Mechanical operator
China Wuhuan Engineering Ltd
Lusaka
12.2025 - Current
- Operate and monitor three 110 t/h, 9.8 MPa CFB boilers, maintaining critical parameters (bed temperature 850-920°C, drum level ±50mm, O₂ 2-3%) for stable and efficient steam generation.
- Manage start-up, operation, and shutdown of auxiliary systems including FD/ID/PA fans, high/medium-pressure feedwater pumps, deaerator, electrostatic-baghouse precipitator, and fuel/ash handling systems.
- Diagnosed and resolved technical issues including abnormal bed temperatures, airflow imbalances, and equipment failures to maintain optimal boiler performance.
- Enforced strict adherence to SOPs, safety protocols, and plant integrity standards to ensure safe and efficient operations.
- Maintain a "zero-incident" safety record through meticulous checklist compliance and proactive hazard identification.
- Conducted routine inspections of tools and equipment to ensure proper functionality and safety standards. of tools and equipment ensuring proper functionality
- Collaborated with team members to streamline workflow and enhance operational efficiency during boiler operations.
- Read technical manuals and schematics to understand specific configurations and operational procedures. and schematics to understand specific configurations.
- Assisted in maintaining a clean and safe work environment by following established safety protocols. a clean and safe work environment following safety protocols.
Mechanical and railway systems engineer
Tazania-Zambia Railway Authority
Mpika
09.2024 - 12.2024
- Reprofiled rail wheels using specialized equipment to ensure proper alignment and safety.
- Inspected rail tracks to ensure compliance with safety and operational standards.
- Replaced and maintained brake pads to ensure optimal braking performance and safety.
- Rail wheel reprofiling.
Map Data Collector
Zambia Statistics Agency
CHILILABOMBWE
03.2020 - 04.2020
- Collected data through surveys and interviews to enhance community mapping efforts.
- Mapped community buildings and infrastructure to support urban planning efforts.
- Collaborated with team to pinpoint opportunities for optimizing data collection processes.
- Utilized digital tools to streamline data entry and management tasks.
- Stayed on top of daily workload with speed and efficiency.
Education
Bachelor's Degree - Mechanical And Railway Systems Engineering
Copperbelt University
Kitwe, Zambia 11.2020 - 09.2025
Grade 12 Certificate -
Muleya Secondary School
Chililabombwe, Zambia 01.2016 - 11.2018
Skills
- Boiler operations management
- Auxiliary systems management
- Control system operation
- Safety compliance adherence
- Mechanical maintenance
- Mechanical engineering expertise
- Proficient in SolidWorks, ANSYS, MATLAB and Microsoft Office Suite
- Team collaboration
Affiliations
- participated in the capital markets school challenge
Languages
- Bemba
- English
Languages
English
Proficient
C2
Chinese (Mandarin)
Beginner
A1
Timeline
Boiler Mechanical operator
China Wuhuan Engineering Ltd
12.2025 - Current
Mechanical and railway systems engineer
Tazania-Zambia Railway Authority
09.2024 - 12.2024
Bachelor's Degree - Mechanical And Railway Systems Engineering
Copperbelt University
11.2020 - 09.2025
Map Data Collector
Zambia Statistics Agency
03.2020 - 04.2020
Grade 12 Certificate -
Muleya Secondary School
01.2016 - 11.2018