Seasoned engineer with a proven track record at Lafarge, enhancing plant efficiency by 15% through process optimization and team leadership. Expert in SAP, project management, and commissioning, I excel in developing solutions that improve uptime and reduce costs. Skilled in fostering safety and environmental compliance, my approach combines technical prowess with strategic oversight.
Overview
20
20
years of professional experience
Work History
Technical Sales Manager, SWR
Afrope/Haggie Rand
Kitwe, Zambia
04.2024 - Current
Oversee technical sales and service operations for winder ropes, ensuring product quality and reliability in high-demand industrial applications
Develop customer-centric solutions by collaborating with engineering teams to tailor rope systems for various lifting and winding applications
Implement field service protocols, reducing downtime and enhancing customer satisfaction through prompt, effective troubleshooting and maintenance support
Aggregates Plant Manager
Lafarge
07.2020 - 03.2024
Managed full-scale operations of an aggregates plant, overseeing production, maintenance, quality control, and safety compliance
Directed a multi-disciplinary team in implementing process improvements, resulting in a 15% increase in plant efficiency
Coordinated cross-departmental initiatives to integrate operational best practices and enhance overall plant performance
Led commissioning activities for a new refinery and solvent extraction facility, ensuring systems met design and operational specifications
Developed and executed commissioning strategies, including rigorous testing protocols and staff training programs
Built and mentored a dedicated maintenance team, establishing robust preventative maintenance and operational strategies that reduced unplanned downtime
Engineering Superintendant-Ore Production
BCL Mining and Smelting
Selebi Phikwe
08.2013 - 05.2019
Managed maintenance operations for five vertical shafts and associated auxiliary systems including ventilation fans, compressors, and underground units
Oversaw the operation and upkeep of two RO oxygen plants supplying 250 tonnes of liquid oxygen daily to the smelter
Coordinated maintenance and repair of the Ice Plant and BAC systems underground, ensuring uninterrupted operations in a challenging environment
Instituted a preventive maintenance system that integrated real-time monitoring and condition-based maintenance techniques, significantly reducing breakdowns and maintenance costs
Asset Management Team - Team Lead (ERP Migration: Ellipse to SAP)
Spearheaded the migration of the maintenance ERP system from Ellipse to SAP across the entire mining complex, improving data accuracy and operational efficiency
Developed comprehensive maintenance management systems including automated scheduling, asset tracking, and performance analytics, resulting in enhanced uptime and reduced maintenance costs
Managed a cross-functional team, coordinated with IT and operational departments, and delivered extensive training sessions to ensure a smooth system transition and adoption of new maintenance protocols
Directed shaft sinking projects, including equipment selection, installation, and commissioning of rock winder and loading systems
Supervised the installation of underground crashers and auxiliary equipment, ensuring adherence to stringent safety and engineering standards
Collaborated in the development of maintenance frameworks for newly installed equipment, establishing baseline performance metrics and preventive maintenance schedules to maximize asset longevity and operational efficiency
Played a key role in the design and construction of a greenfield concentrator (two-stream SAG and ball mill closed loop circuit)
Managed project phases from ground clearing and civil works to commissioning, liaising with contractors, vendors, and regulatory bodies to ensure timely completion
Assisted in developing maintenance plans and system specifications for critical process equipment, ensuring smooth post-commissioning operations
Graduate Engineer
Otis Elevators
07.2005 - 08.2006
Supported design, installation, and commissioning of elevator systems in commercial and residential buildings
Assisted in troubleshooting and performing routine maintenance, contributing to a high standard of product reliability and customer satisfaction
Participated in cross-functional teams to enhance installation procedures and safety protocols
Education
Diploma - Leadership and Management
Johannesburg University
Johannesburg, South Africa
01.2015
Bachelor of Engineering - Mechanical/Electrical/Industrial Engineering
The Copperbelt University
Kitwe, Zambia
01.2005
Skills
SAP
ERP Ellipse
MS Project
AutoCAD
Primavera P6
Project Management
Commissioning & Start-Up
Preventative & Corrective Maintenance
Process Optimization
ISO
OSHA
Environmental & Safety Compliance
Accomplishments
Led a company-wide ERP migration at KCM, reducing maintenance downtime by 20% through improved scheduling and data management.
Engineered and implemented robust maintenance management systems that integrated preventive maintenance and real-time monitoring, resulting in significant reductions in unplanned downtime and operational costs.
Enhanced plant efficiency by 15% at Lafarge through innovative process and maintenance strategies.
Successfully commissioned a multimillion-dollar refinery project at Cargill on schedule and within budget, establishing a benchmark for future projects.
References
Excellent references available upon request.
Professional Affiliations And Development
Member, [Engineering Institute of Zambia]
Regular participant in industry workshops and seminars on plant management, commissioning best practices, and industrial safety.
Committed to continuous professional development through training in advanced ERP systems, lean manufacturing, and project management.
Technical Skills And Certifications
SAP, ERP Ellipse, MS Project, AutoCAD, Primavera P6, Project Management, Commissioning & Start-Up, Preventative & Corrective Maintenance, Process Optimization, ISO, OSHA, Environmental & Safety Compliance, [List relevant certifications, e.g., PMP, Six Sigma, or any technical training certificates]