JULIUS MAKAMBWE
Chingola
Summary
Dynamic and results-driven Chemical Engineer with a robust background in Production Logistics, Production Analysis and Sulphuric Acid production, a comprehensive skill set in operational efficiency and safety protocols. I possess a bachelor's Degree in Chemical Engineering, complemented by a Lean Six Sigma Yellow Belt certification, Mining First Aid certification, Occupational Health and Safety certification, Data Analysis certification and proficiency in Scrum methodologies. With 3 years of hands-on experience in Production Analysis and Sulphuric Acid Production, I apply my technical acumen and analytical skills to drive efficiency, optimize processes, and extract actionable insights from data.
Overview
3
3
years of professional experience
Work History
PRODUCTION ANALYST
CHINA COPPER MINE LTD
10.2023 - Current
- Analyzed the quantity of copper ore extracted from the open pit mining operations
- Compared the amount of copper ore processed with the copper extracted from the electro-winning department
- Recorded raw data from field operations
- Processed and interpreted the gathered data to derive accurate production reports
- Achievements: Awarded the Most Skilled Employee of the May 2024 Labour Day Celebrations
- Achieved a remarkable 30% reduction in diesel to tonnage consumption index through the leadership of a meticulous analysis system
- Leveraged MS Excel and SPSS to process and interpret raw data, generating precise reports using Analysis of Variation (ANOVA) techniques
- Trained and managed a team of 10 dump spotters on the importance of accurate report taking which achieved significant improvements in their productivity.
SULPHURIC ACID CONTROL ROOM OPERATOR
CHINA COPPER MINE
10.2021 - 10.2023
- Exhausted DCS system (SUPCON) to track process variables, identify deviations, and implement corrective measures to maintain efficiency and quality standards
- Conducted regular quality checks and inspections to verify product integrity and purity, adhering to regulatory requirements and safety protocols
- Responded promptly to alarms, abnormalities, and equipment malfunctions, troubleshooting issues to minimize disruptions and prevent potential hazards
- Communicated effectively with shift controllers, operators, and other team members to coordinate activities and ensure smooth transitions between shifts
- Demonstrated a strong commitment to workplace safety, adhering to safety protocols and promoting a safety-first culture among colleagues leading to zero accidents or incidents during my tenure
- Achievement: Awarded the most hardworking employee of the shift certificate
- Trained 3 boiler operators
- Active in continuous improvement initiatives, enhancing operational processes and increasing plant reliability.
SULPHURIC ACID PLANT OPERATOR
CHINA COPPER MINE
03.2021 - 10.2022
- Tended automatic equipment that produced sulfuric acid by the double contact process
- Executed daily operations of making sure production tonnage was met in a safe and optimal manner
- Turned valves and moved levers to start and stop flow of liquids and gases through converters, heat exchangers, absorbers, coolers and related equipment, as indicated
- Monitored lights, gauges and recording instruments on control panels to determine that temperature, steam pressure and flow of materials through system conformed to plant standards
- Patrolled equipment areas and recorded gauge readings at specified intervals for operating logs
- Performed tests to determine specific gravity and percentage of sulfuric acid being processed
- Periodically examined emission exits to determine that anti-pollution standards were met
- Achievements: Played an integral part in the commissioning of the plant
- Promoted to Control Room Operator after 8 months of work
- Successfully diagnosed and repaired a damaged Sulphur gun that was causing irregular sulphur dioxide emissions.
Education
BACHELORS DEGREE IN CHEMICAL ENGINEERING - Chemical Engineering
The Copperbelt University
Kitwe, Copperbelt09.2021
Humanitarian Leadership Academy
02.2024
Chamber of Mines of Zambia Council for First Aid
02.2024
SCRUM FUNDAMENTALS CERTIFIED SCRUM STUDY
02.2024
6Sigma Study
01.2024
Exodus Experts
01.2024
Excel And IBM SPSS
Shumba Training Centre Ltd
12.2023
OCCUPATIONAL HEALTH AND SAFETY -
Green Living Innovations
08.2023
David Kaunda National Technical High School
11.2013
Skills
- Process Control
- Process Analysis
- Process Safety
- SCADA and DCS Automation (Siemens and Supcon)
- Data Analysis
- Microsoft Excel and IBM SPSS
- Optimization
- Lean Six Sigma (Yellow Belt)
- Agile Methodologies (Scrum Fundamentals)
- Leadership
- Critical thinking
- Emotional Intelligence
- Production Planning
- Workflow Optimization
- Material Requirement Planning
- Demand forecasting
- System monitoring
- Scheduling
- Strategic Planning
- Safety operation procedures
- Taking inventory
- Documentation preparation
- Quality Assurance
- Data Processing
- Compliance Monitoring
- Technology Integration
- Materials Estimation
- Technical training
- Performance Improvement
- Supply Management
- Reliability analysis
- Operational sequence enhancement
Personal Information
- Date of Birth: 03/13/1995
- Gender: Male
- Nationality: Zambian
Languages
English
Native language
English
Proficient
C2
Accomplishments
- Honored with the award of Most Skilled Employee on the 2024 Labour Day by effectively taking note of quality and quantity deviations and providing solutions accordingly .
- Collaborated with team of 15 in the commissioning of the Acid Plant at China Copper Mine.
- Supervised team of 15 plant operators and trained them to on the importance of accurate data entry.
- Used Microsoft Excel to develop inventory tracking spreadsheets.
References
- Evaristo Mubanga, China Copper Mine, Human Resource Manager, +260767455993, +260971644147
- Neil Mumbi, China Copper Mine, Acid Plant Foreman, +260966132979
- Elvis Hambamba, Chingola Municipal Council, Assistant Accountant, +260978504333
Timeline
PRODUCTION ANALYST
CHINA COPPER MINE LTD
10.2023 - Current
SULPHURIC ACID CONTROL ROOM OPERATOR
CHINA COPPER MINE
10.2021 - 10.2023
SULPHURIC ACID PLANT OPERATOR
CHINA COPPER MINE
03.2021 - 10.2022
BACHELORS DEGREE IN CHEMICAL ENGINEERING - Chemical Engineering
The Copperbelt University
Humanitarian Leadership Academy
Chamber of Mines of Zambia Council for First Aid
SCRUM FUNDAMENTALS CERTIFIED SCRUM STUDY
6Sigma Study
Exodus Experts
Excel And IBM SPSS
Shumba Training Centre Ltd
OCCUPATIONAL HEALTH AND SAFETY -
Green Living Innovations
David Kaunda National Technical High School