Moses Muzumara
Summary
Dedicated Chemical Engineer with extensive experience in process engineering and a strong record of delivering high-quality results. Proven ability to excel in fast-paced environments while maintaining a focus on efficiency and safety. Committed to continuous improvement and achieving operational excellence in all projects.
Overview
12
12
years of professional experience
Work History
Process Controller - Anode Furnaces & Casting Wheels
First Quantum Minerals Ltd
Solwezi
06.2025 - Current
- Managed shift operations for Anode Furnace and Casting Wheel section in Copper Smelter.
- Enforced safety protocols and upheld discipline among personnel.
- Supervised control room functions and forklift operators to improve productivity.
- Monitored daily operations to ensure strict compliance with established processes.
- Maintained critical operational parameters within required limits for efficiency.
- Handled work permits for Anode Furnace and Casting Wheel area systematically.
- Conducted analysis of assay results from process streams to optimize operations.
- Facilitated continuous training and development initiatives for team members.
Technical Engineer
Tribology Energies (Z) Ltd
Copperbelt
08.2020 - 06.2025
- Managed timely delivery of lubricants ordered by clients in Copperbelt region.
- Supervised daily operations related to sales and debt collections at TOTAL Lubricants.
- Facilitated recruitment and training of new personnel to strengthen workforce capabilities.
- Produced monthly reports outlining sales progress and operational achievements.
- Formulated strategic sales plans while performing thorough market mapping.
- Conducted profit margin calculations alongside market pricing surveys for product pricing decisions.
- Ensured achievement of monthly debt collection targets through diligent tracking.
- Provided expert technical assistance on various lubricant grades to clients.
Solvent Extraction Plant Manager
Cargill Zamanita (Solvent Extraction Plant)
Lusaka
01.2018 - 12.2018
- Oversaw production planning for Zamanita Oil, driving operational improvements.
- Managed department's daily processes and maintenance activities effectively.
- Developed and tracked sectional budget to align with financial objectives.
- Established permit system for various works including electrical and hydraulic systems.
- Led Management of Change (MOC) processes to enhance safety protocols on-site.
- Executed incident investigations, applying Root Cause Analysis for corrective action development.
- Promoted Process Safety Management practices for enhanced facility safety.
- Ensured adherence to quality specifications by monitoring production outcomes closely.
Process Control Engineer
Cargill Zamanita (Solvent Extraction Plant)
Lusaka
08.2016 - 01.2018
- Implemented Standard Operating Procedures for Solvent Plant in alignment with NFPA standards.
- Conducted Safety Talks and Tool Box discussions to promote safety culture.
- Engaged in HACCP program to uphold stringent safety and quality measures.
- Refined Piping and Instrumentation Diagrams through AutoCAD for improved clarity.
- Oversaw testing of pressure relief valves and critical safety devices under Process Safety Management.
- Compiled and distributed monthly technical reports highlighting key operational insights.
- Executed preventive and predictive maintenance strategies to effectively reduce equipment downtimes.
- Supported safe installation of process water treatment plant, enhancing system reliability.
Plant Metallurgist - Anode Furnaces and CastWheel
Konkola Copper Mines Plc
Chingola
04.2015 - 07.2016
- Streamlined operations by providing technical assistance to enhance production efficiency.
- Monitored sectional budget for cost management per tonne of copper produced.
- Conducted monthly material balances for Copper, Iron, Cobalt, Sulphur, and Oxygen in Copper Anodes.
- Executed monthly physical verifications with external auditors including KPMG, EY, and Deloitte.
- Troubleshot and designed solutions to improve plant efficiency.
- Delivered daily, monthly, and yearly production projections to senior management.
- Implemented process improvements, reducing Heavy Fuel Oil consumption in operations.
- Managed shift schedules and monthly working hours for operators and shift engineers.
Shift In-Charge - Anode Furnaces and CastWheel
Konkola Copper Mines Plc
06.2014 - 04.2015
- Oversaw CROs, field operators, and contractors for effective section management.
- Administered guidance and disciplinary measures to shift engineers and operators.
- Initiated workflow procedures alongside work permit system management.
- Monitored shift stock availability to support operational needs.
- Collaborated closely with teams during blister tapping at furnaces.
- Played a key role in startup phases for hot and cold AF furnaces.
Control Room Operator - Anode Furnaces CRO
Konkola Copper Mines Plc
Chingola
01.2014 - 05.2014
- Ensured adherence to critical process parameters by monitoring deviations on DCS.
- Managed daily anode furnaces operations, focusing on oxidizing and reducing blister copper.
- Coordinated slag skimming, casting, and tuyere insert changes with field operators to enhance efficiency.
- Worked alongside flash smelting furnace operators during tapping of blister copper to maintain process integrity.
Education
Bachelor of Engineering - Chemical Engineering
The Copperbelt University
Kitwe, Zambia01.2013
General School Certificate -
Sacred Heart Convent School
Chingola, Zambia01.2007
Skills
- Analytical skills and calculations
- Production planning
- Technical troubleshooting
- Communication effectiveness
- Proficiency in Microsoft Office Suite
- Expertise in Minitab software
- Loop Pro tuning abilities
- Drafting with AutoCAD
- Familiarity with SAP systems
- Principles of quality management
- First aid certification
- Management of safety processes
- Strategies for managing change
- Six sigma methodologies
- Continuous improvement
Accomplishments
- Lead the setting up of the operations at the New Tribology Energies, Kitwe, 08/01/20
- Trained in Applied Process Control (APC), Amsterdam, Netherlands, 06/01/18
- Cargill Safety Award, 2018
- Lean Six Sigma Training (Lean Management), Amsterdam, Netherlands, 2017
- Trained in Statistically Supported Decision Making (SSDM), Amsterdam, Netherlands, 09/01/17
- Successfully worked on the Water Treatment Plant Upgrade Project, Mainz, Germany, 10/01/16
- Recognition for valuable contributions to production and operations, Konkola Copper Mines, 2015
- Employee of the Month for the Smelting and Refining unit, Konkola Copper Mines, 2014
- Graduated with a Merit
References
- Richard Muyunda, Cordinator - Anode Furnaces and CastWheel, +260977838827, richard.muyunda@fqml.com
- Mateyo Banda, Country Lead Bayer Corp., (former Plant Superintendant - Cargill), +260961036444, mateyo.wilson.banda@monsanto.com
- Prince Tembo, Superintendent - Acid Plant, Nchanga Smelter, Konkola Copper Mines Plc, +260974770286, Prince.Tembo@kcm.co.zm
Professional And Academic Qualifications
- Bachelor of Engineering in Chemical Engineering, The Copperbelt University, Kitwe, Zambia, 09/01/13
- General School Certificate, Sacred Heart Convent School, Chingola, Zambia, 07/01/07
Timeline
Process Controller - Anode Furnaces & Casting Wheels
First Quantum Minerals Ltd
06.2025 - Current
Technical Engineer
Tribology Energies (Z) Ltd
08.2020 - 06.2025
Solvent Extraction Plant Manager
Cargill Zamanita (Solvent Extraction Plant)
01.2018 - 12.2018
Process Control Engineer
Cargill Zamanita (Solvent Extraction Plant)
08.2016 - 01.2018
Plant Metallurgist - Anode Furnaces and CastWheel
Konkola Copper Mines Plc
04.2015 - 07.2016
Shift In-Charge - Anode Furnaces and CastWheel
Konkola Copper Mines Plc
06.2014 - 04.2015
Control Room Operator - Anode Furnaces CRO
Konkola Copper Mines Plc
01.2014 - 05.2014
Bachelor of Engineering - Chemical Engineering
The Copperbelt University
General School Certificate -
Sacred Heart Convent School